Service & Maintenance Resources

Visual Search

Manta5’s Visual Search tool below helps to identify the part name and any associated work instructions to fix. 

INDEX OF SUPPORT ARTICLES

Initial Assembly Hydrofoiler XE-1

How do I initially assemble the Hydrofoiler XE-1?

Initial assembly takes around 1 hour and only needs to be done once.

Watch the Initial Assembly video below which walks you through step by step.

Watch Initial Assembly Video

Instructor Training
Technical Work Instructions

BATTERY

REMOVE BATTERY TRAY
FIT BATTERY TRAY
REMOVE BATTERY

BODY PARTS

FIT REAR RH BUOYANCY (Cranks Fitted)
FIT STRUT COWLING WITH COOLING HOSE
REMOVE FRONT BUOYANCY
REMOVE REAR BUOYANCY (Cranks Removed)
REMOVE REAR RIGHT HAND BUOYANCY (Cranks Fitted)
REMOVE STRUT COWLING WITH COOLING HOSE
REPLACE REAR BUOYANCY MODULE
FIT FRONT BUOYANCY
FIT REAR BUOYANCY (Cranks Pre-removed)

CHAIN DRIVE

FIT CHAIN
FIT DRIVE GEAR ASSEMBLY
FIT PEDAL CRANK ARMS
FIT PEDALS
REMOVE CHAIN GUARD
REMOVE CHAIN TENSIONER BRACKET WITH PULLEY
REMOVE CHAIN
REMOVE CHAINRING ASSEMBLY
REMOVE DRIVE GEAR ASSEMBLY
REMOVE PEDAL CRANK ARMS
REMOVE PEDALS
REPLACING THE CHAIN TENSIONER XE-1
FIT CHAIN GUARD FIT CHAIN RING ASSEMBLY
FIT CHAIN TENSIONER BRACKET WITH PULLEY

FRONT TILLER ASSEMBLY

REMOVE FRONT FOIL
REMOVE FRONT TILLER ASSEMBLY
REMOVE MINI TILLER
REPLACE FRONT FOIL
FIT FRONT FOIL
FIT FRONT TILLER ASSEMBLY
FIT MINI TILLER

GEARBOXES AND VERTICAL DRIVE

FIT BOTTOM GEARBOX
FIT VERTICAL DRIVE SHAFT
REMOVE BOTTOM GEARBOX
REMOVE TOP GEARBOX
REMOVE VERTICAL DRIVE SHAFT
REPLACE BAYONET UPRIGHT
REPLACE BOTTOM GEARBOX
REPLACE VERTICLE DRIVE SHAFT

MOTOR

FIT MOTOR & CABLE ASSEMBLY
FIT RH LOWER MOTOR MOUNT BRACKET
REMOVE MOTOR & CABLE ASSEMBLY
REMOVE RH LOWER MOTOR MOUNT BRACKET
REPLACE MOTOR & CABLE ASSEMBLY

PROPELLER DRIVE AND REAR FOIL 

FIT SHOE ASSEMBLY TO REAR FOIL
REMOVE PROPELLER ASSEMBLY
REMOVE PROPELLER DRIVE SHAFT ASSEMBLY
REMOVE PROPELLER DRIVE SHAFT
REPLACE PROPELLER DRIVE SHAFT AND DRIVE GEAR ASSEMBLIES
REPLACE PROPELLER DRIVE SHAFT
FIT PROPELLER ASSEMBLY
FIT PROPELLER DRIVE SHAFT ASSEMBLY
FIT PROPELLER DRIVE SHAFT
FIT REAR FOIL

STEERING ASSEMBLY

REPLACE STEERING FORK ASSEMBLY
REPLACING STEERING FORK LEG BEARINGS
REPLACING STEERING FORK LEG BEARINGS METHOD 1
FIT HANDLEBAR & STEM ASSEMBLY
FIT SEAT & SEAT POST ASSEMBLY
FIT STEERING FORK ASSEMBLY
REMOVE HANDLEBAR & STEM ASSEMBLY
REMOVE SEAT & SEAT POST ASSEMBLY
REMOVE STEERING FORK ASSEMBLY

The game changing second generation hydrofoiler has surpassed the goal of replicating the authentic cycling experience on water.